A Guide to Understanding Angle (Profile) Roll Dies
Using the correct angle roll dies is necessary in the metal fabrication industry. These dies can offer versatility, accuracy and precision needed for forming a variety of profiles. As technology...
GATOR Plate Rolls
Gator Plate Roll machines do not only stand out because they are highly reliable and robust, but they also significantly improve productivity with their exceptional rolling speed and accuracy.
Headquartered in Florida, we have a deep understanding of the industry and a strong network of clients and dealers nationwide, enabling us to provide tailored solutions that precisely meet your needs.
Our Florida location allows us to offer swift service, backed by factory-trained professionals and a well-stocked inventory to minimize your downtime.
HARDENED AND GROUND ROLLS
Our rolls, made from SAE 1050 (CK45) forged steel, are precision-machined using CNC technology to ensure optimal quality. Each roll undergoes induction hardening for enhanced durability and performance.
AUTOMATIC BALANCE SYSTEM
To achieve precise bending, maintaining the parallelism of the bottom roll is crucial. Our machines are equipped with a PLC electronic balance system that automatically adjusts the parallelism with the press of a button on the control panel. This ensures accurate and consistent bending performance.
ROLLS AND CROWNING
The rolls are crucial components of plate roll machines, and their quality significantly impacts performance. Many market machines feature smaller diameter rolls that can deform during pre-bending, leading to flat spots on the plate edges.
At Gator, we address this with larger diameter rolls made from high-quality forged steel. These rolls are precisely machined using advanced CNC lathes. Their working surfaces are CNC induction hardened and polished to a hardness of HRC 54-58, with hardness tested at multiple points to ensure uniformity. This robust construction allows for a minimum bending diameter of 3 times the top roll diameter.
To counteract roll deflection during pre-bending, our rolls are machined with a crown. We also offer custom crowning designs tailored to different materials or thicknesses at no additional charge, ensuring optimal performance for various applications.
ADJUSTABLE BOTTOM ROLL PRESSURE
All Gator plate bending machines feature adjustable bottom roll pressure. This functionality allows for precise bending of materials with varying thicknesses and qualities, ensuring accurate and consistent results across different applications.
Top Roll Hydraulic Drop End and Upward Mobile Top Roll
GATOR plate bending machines come standard with a hydraulic drop end and an upward mobile top roll. This feature facilitates easy removal of the bent material, enhancing operational efficiency and convenience for the operator.
INFRARED SAFETY SENSOR
Our GTR series machines are equipped with infrared sensors that detect IR light emitted from objects within their field of view. This system enhances both operator and equipment safety by preventing potential damage, thereby increasing overall work and worker protection.
HYDRAULIC MOTOR AND PLANETARY GEAR BOXES
The Four-Roll GTR series simplifies material bending with fewer steps, thanks to its high-torque drive system. Each roll is powered by independent hydraulic motors and planetary gearboxes, all aligned on the same axis to ensure maximum power transfer to the sheet with no loss of force. This design minimizes the risk of material slippage during pre-bending, preventing potential damage and enhancing safety.
PLANETARY GUIDE SYSTEM
The side rolls are mounted on hydraulic pistons that move in a planetary motion, allowing for precise vertical adjustments. The Planetary Guide System ensures a greater distance between the top and bottom rolls compared to other systems. This increased distance accommodates a wider range of material thicknesses and strengths, making it easier to pre-bend and roll heavy plates.
ENGINEERING AND PROJECT TEAM
All our machines are crafted by skilled engineers at our factory, utilizing advanced 3D engineering technology and comprehensive mechanical analysis. Each mechanical and electronic system is meticulously designed and tested by specialists in their respective fields.
We prioritize components known for their long-term reliability, ensuring that our projects are developed with durability in mind. Our commitment to continuous improvement drives us to surpass expectations and enhance our work every day.
Call +1 (801) 550-2537